商(shang)(shang)用(yong)電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)爐(lu)做為新一代的(de)烹飪工具,分(fen)為多種(zhong)類(lei)型的(de)產品,包括商(shang)(shang)用(yong)大炒爐(lu)、酒店小炒爐(lu)、大功率煲(bao)湯爐(lu)、電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)煮(zhu)面(mian)爐(lu)、電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)煲(bao)仔爐(lu)、電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)腸粉爐(lu)、電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)蒸包爐(lu)、電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)煎扒爐(lu)、電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)油炸爐(lu)等(deng)廚(chu)房設(she)備。為大家介紹(shao)六種(zhong)調(diao)試商(shang)(shang)用(yong)電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)爐(lu)功率的(de)方法,一起(qi)來了解(jie)一下吧。
一、 變壓(ya)(ya)器初級(ji)抽頭切換、調頻、調壓(ya)(ya)法
通(tong)過切換商用電磁爐(lu)變壓(ya)(ya)器的初級(ji)抽(chou)頭獲(huo)得(de)大、中(zhong)、小功(gong)(gong)率(lv)(lv)。由于使(shi)用了脈沖(chong)功(gong)(gong)率(lv)(lv)輸出變壓(ya)(ya)器,功(gong)(gong)率(lv)(lv)輸出級(ji)與負載匹配良(liang)好。功(gong)(gong)率(lv)(lv)級(ji)可以(yi)在(zai)良(liang)好狀態下工作。大、中(zhong)、小檔位采(cai)用頻(pin)(pin)率(lv)(lv)跟(gen)蹤法,功(gong)(gong)率(lv)(lv)管在(zai)零(ling)(ling)(ling)電壓(ya)(ya)開(kai)關(guan)(guan)(guan)和零(ling)(ling)(ling)電流開(kai)關(guan)(guan)(guan)狀態。在(zai)小檔到中(zhong)檔、中(zhong)檔到大檔的功(gong)(gong)率(lv)(lv)調節(jie)范(fan)圍(wei)內,通(tong)過微調激勵脈沖(chong)頻(pin)(pin)率(lv)(lv)來(lai)連(lian)續調節(jie)功(gong)(gong)率(lv)(lv)。此時功(gong)(gong)率(lv)(lv)管工作在(zai)零(ling)(ling)(ling)電壓(ya)(ya)開(kai)關(guan)(guan)(guan),零(ling)(ling)(ling)電流導通(tong),接近零(ling)(ling)(ling)電流關(guan)(guan)(guan)斷狀態。在(zai)小檔位到零(ling)(ling)(ling)功(gong)(gong)率(lv)(lv)范(fan)圍(wei)內,采(cai)用調頻(pin)(pin)方式會(hui)破壞功(gong)(gong)率(lv)(lv)管的零(ling)(ling)(ling)電壓(ya)(ya)開(kai)關(guan)(guan)(guan)狀態。
這(zhe)種功率(lv)(lv)調(diao)節(jie)方法相對復(fu)雜且(qie)成本高。其(qi)突出(chu)優(you)點(dian)是(shi)功率(lv)(lv)調(diao)節(jie)范圍寬(kuan),功率(lv)(lv)輸(shu)出(chu)級與負載匹配(pei)性好(hao),商(shang)用電磁爐在8kW功率(lv)(lv)下(xia)散熱器(qi)溫升小(xiao)于6(測(ce)試于25)。
二、調頻方法
這種方(fang)法(fa)的優點是電路簡單(dan),但商用電磁爐輸出功率(lv)大時(shi)(shi)(shi),電流(liu)相位滯后于電壓(ya)相位,大電流(liu)狀(zhuang)態下關斷時(shi)(shi)(shi),功率(lv)管消耗(hao)很(hen)大。因此(ci)即使散熱器上的溫升沒有顯著增加,芯片也可能過熱并損(sun)壞ICBT電源模(mo)塊。因此(ci)在8kW以(yi)上的功率(lv)時(shi)(shi)(shi)不宜采用該方(fang)法(fa)調功。
三、 改變整流電(dian)壓法
將(jiang)三相(xiang)整(zheng)(zheng)(zheng)(zheng)(zheng)流(liu)(liu)模(mo)(mo)塊(kuai)改為可(ke)控整(zheng)(zheng)(zheng)(zheng)(zheng)流(liu)(liu)模(mo)(mo)塊(kuai),通(tong)過(guo)(guo)控制電(dian)壓(ya)(ya)為0~10V的(de)(de)可(ke)控整(zheng)(zheng)(zheng)(zheng)(zheng)流(liu)(liu)模(mo)(mo)塊(kuai)改變整(zheng)(zheng)(zheng)(zheng)(zheng)流(liu)(liu)后的(de)(de)DC輸(shu)(shu)(shu)出(chu)電(dian)壓(ya)(ya)來改變商用電(dian)磁爐的(de)(de)輸(shu)(shu)(shu)出(chu)功(gong)(gong)率,在額定輸(shu)(shu)(shu)入電(dian)壓(ya)(ya)下(xia)(xia),整(zheng)(zheng)(zheng)(zheng)(zheng)流(liu)(liu)模(mo)(mo)塊(kuai)完全(quan)導通(tong),獲得額定大功(gong)(gong)率,在非額定大功(gong)(gong)率下(xia)(xia),由(you)于整(zheng)(zheng)(zheng)(zheng)(zheng)流(liu)(liu)后的(de)(de)輸(shu)(shu)(shu)出(chu)DC電(dian)壓(ya)(ya)降(jiang)低,功(gong)(gong)率與(yu)電(dian)壓(ya)(ya)呈平方關系下(xia)(xia)降(jiang)。這種(zhong)功(gong)(gong)率調(diao)節(jie)方式(shi)的(de)(de)優點(dian)是電(dian)路(lu)簡單,功(gong)(gong)率調(diao)節(jie)連續。頻率跟蹤可(ke)以(yi)在整(zheng)(zheng)(zheng)(zheng)(zheng)個(ge)功(gong)(gong)率調(diao)節(jie)范圍內實現。這種(zhong)電(dian)路(lu)的(de)(de)缺點(dian)是可(ke)控整(zheng)(zheng)(zheng)(zheng)(zheng)流(liu)(liu)模(mo)(mo)塊(kuai)沒(mei)有完全(quan)導通(tong),存(cun)在斬波間(jian)隙,對電(dian)磁兼容指(zhi)標影響(xiang)很大。為了通(tong)過(guo)(guo)電(dian)磁兼容指(zhi)標,對電(dian)源濾(lv)波器和(he)整(zheng)(zheng)(zheng)(zheng)(zheng)流(liu)(liu)濾(lv)波電(dian)路(lu)的(de)(de)要(yao)求較(jiao)高,而且(qie)這部分的(de)(de)元器件數量比(bi)較(jiao)多(duo),增加了整(zheng)(zheng)(zheng)(zheng)(zheng)機的(de)(de)尺寸(cun)和(he)成(cheng)本。
四、 移相調脈寬法
如果變壓(ya)器(qi)沒有(you)抽頭,則它僅用(yong)(yong)(yong)于(yu)將感(gan)應(ying)線圈與(yu)主電(dian)源隔離(li)并(bing)匹配(pei)負載。作用(yong)(yong)(yong)T1和T2為(wei)左橋臂(bei)(bei)(bei)(bei),T3和T4為(wei)右橋臂(bei)(bei)(bei)(bei)。T1和T2的(de)(de)(de)激勵(li)脈沖(chong)被(bei)反轉,并(bing)且具有(you)足夠(gou)的(de)(de)(de)死區時(shi)間來(lai)確(que)保T1和T2不產生(sheng)公(gong)共導通。類(lei)似(si)T3和T4的(de)(de)(de)激勵(li)脈沖(chong)被(bei)反轉并(bing)且具有(you)足夠(gou)的(de)(de)(de)死區時(shi)間。當左右橋臂(bei)(bei)(bei)(bei)的(de)(de)(de)激勵(li)脈沖(chong)相位(wei)差從180變為(wei)0時(shi),商用(yong)(yong)(yong)電(dian)磁爐的(de)(de)(de)功(gong)率(lv)(lv)從大值到小(xiao)值連續平滑變化(hua),半橋臂(bei)(bei)(bei)(bei)的(de)(de)(de)功(gong)率(lv)(lv)管(guan)實現零電(dian)壓(ya)切換。此外橋臂(bei)(bei)(bei)(bei)另一(yi)半的(de)(de)(de)功(gong)率(lv)(lv)管(guan)實現零電(dian)流開(kai)關。實際使用(yong)(yong)(yong)移相脈寬調(diao)制法時(shi),由于(yu)省(sheng)略了補償電(dian)感(gan),商用(yong)(yong)(yong)電(dian)磁爐功(gong)率(lv)(lv)小(xiao)時(shi)橋臂(bei)(bei)(bei)(bei)前(qian)的(de)(de)(de)零電(dian)壓(ya)開(kai)關會錯位(wei),所以(yi)功(gong)率(lv)(lv)低(di)時(shi)采用(yong)(yong)(yong)間隙(xi)加熱法調(diao)節功(gong)率(lv)(lv)。
移相脈(mo)寬調制法的缺(que)點是IGBT管中有大電流(liu)通過續流(liu)二極管,功(gong)率管的工作(zuo)狀(zhuang)態(tai)不如上述變(bian)壓器(qi)抽頭法。它的優點是可以連續調節功(gong)率,省去了(le)三(san)個(ge)交(jiao)流(liu)接觸器(qi)。
五、 脈沖(chong)功率輸出變壓器初級抽頭切換法
控制(zhi)電(dian)路(lu)可(ke)以分別(bie)接(jie)通三個交(jiao)流接(jie)觸器的(de)(de)常(chang)開觸點J1-1、J2-1,接(jie)通脈(mo)沖(chong)功(gong)率輸出變壓(ya)器的(de)(de)一次抽頭,分別(bie)獲得大、中、小、三檔(dang)的(de)(de)功(gong)率。由于接(jie)觸器的(de)(de)存在(zai),這(zhe)種功(gong)率調(diao)節方式的(de)(de)機芯體積龐(pang)大。小心打開和關閉接(jie)觸器時(shi),需要首先關閉激勵脈(mo)沖(chong),以便在(zai)功(gong)率輸出級沒有(you)電(dian)流時(shi)可(ke)以切(qie)換。
六、 間隙加熱法
向間(jian)隙施加激(ji)勵脈(mo)沖(chong)(chong),使商用電(dian)(dian)(dian)磁爐間(jian)歇加熱(re),控制間(jian)歇加熱(re)時(shi)間(jian)間(jian)隔,調節電(dian)(dian)(dian)磁爐功(gong)率。電(dian)(dian)(dian)路簡單,但(dan)通斷時(shi)有(you)(you)電(dian)(dian)(dian)磁噪(zao)聲,對電(dian)(dian)(dian)源有(you)(you)電(dian)(dian)(dian)流沖(chong)(chong)擊。使用這種功(gong)率調節方(fang)法時(shi),要注意電(dian)(dian)(dian)流為零(ling)時(shi)激(ji)勵脈(mo)沖(chong)(chong)的關斷,否則關斷時(shi)鍋(guo)底的電(dian)(dian)(dian)磁噪(zao)聲會比較大。
以上就是(shi)六種調(diao)試商用(yong)電(dian)磁爐功率的(de)方法,該(gai)設備適(shi)用(yong)于餐飲行業(ye)、廠(chang)礦院校(xiao)、機關團體、軍警部隊等企事業(ye)單位(wei)的(de)廚房。
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